<h2><strong>Project Overview</strong></h2><p>We delivered a custom automation solution for substrate thickness measurements. Our team planned, designed, manufactured, and tested a fully automated system tailored to the client's process requirements. The result: drastically increased throughput and consistently reliable measurement results for their production line.</p><h2><strong>The Challenge</strong></h2><p>The client needed to automate their substrate thickness measurement process, which was previously manual and time-intensive. Achieving high throughput and reliable, repeatable results were critical for their production efficiency and quality standards.</p><h2><strong>Our Solution</strong></h2><p>We engineered a robust, fully automated measurement system that integrates seamlessly into the client's production line. The solution features precision sensors, automated handling, and intelligent process control—ensuring fast, accurate, and repeatable substrate thickness measurements with minimal operator intervention.</p>

Automated system for precise substrate thickness measurement

Thiickness Measurement

Subtrate Thickness Measurement System

<h2>Project Overview</h2><p>We designed and manufactured a carrier batch transfer tool that allows manual wafer transfer from a 25-piece 12" SEMI E47.1 FOUP to two 13-piece carriers and vice versa. The 25 wafers are split into a 12-piece and a 13-piece batch. The system features constant-force springs for smooth weight compensation and controlled lifting, enabling one-handed operation. The tool ensures flexible, safe, and efficient wafer transfer with minimal operator effort.</p>

Precision Wafer Batch Split Tool for Safe Manual Transfer

Wafer Batch Split Tool

<h2>Project Overview</h2><p>We engineered and integrated a compact durometer module within a space limited measurement system. The system replaces a manual measurement process with an in-line solution that delivers reliable and interchangable measurements.</p><h2>The Challenge</h2><p>Traditional Shore hardness testers are bulky and require manual probe placement and handling. Their large dimensions prevent integration into tight equipment envelopes, forcing offline sampling, operator dependency, and inconsistent results.</p><h2>Our Solution</h2><p>We developed a specialized testing module that provides stable, repeatable Shore hardness measurements directly within the customer's production workflow. Our custom-engineered measuring head ensures results that remain aligned with the existing reference values, allowing a seamless transition from manual devices to automated testing.</p>

Development and Integration of durometer module for automated shore hardness measurement

Compact Durometer Integration for Automated Shore Hardness Measurement

Automated Shore Hardness Measurement

<h2>Defining Your Next Automation Solution</h2><p>Rapidon is focused on engineering high-precision automation systems for demanding production environments. In an environment where short lead times are critical, our structure ensures swift, smart, and precise project execution. This commitment to short development times and direct communication provides tailor-made systems that enhance your process reliability and competitiveness immediately.</p><h2>The Rapidon Engineering Framework</h2><p>We engage with technical complexity to deliver functional, verified solutions. Our approach is guided by our three core commitments:</p><ul><li><p>Precision Engineering</p></li><li><p>Agile Development</p></li><li><p>True Partnership</p></li></ul><h2>Initiate Your Project</h2><p>We invite you to <a href="/contact">contact us</a> to discuss your process automation challenge. Share your detailed specifications, and let us analyze how our specialized engineering team can design the reliable system that sets your next operational standard.</p>

We are currently defining the specifications for our next showcase. This slot is reserved for a complex technical solution. Share your current challenges, and start collaborating with our team to define the next project shown here.

Define Your Next High-Precision Automation Solution

Your Custom Engineering Project

<p>Ready to transform your automation challenges into competitive advantages? Get in touch with our engineering team to discuss your project requirements.</p>

Let's Build Something Exceptional

Site by

<h3>Impressum</h3><p><strong>Angaben gemäß § 5 TMG</strong></p><p>Rapidon GmbH<br>Bruno-Philipp-Str. 15<br>01728 Bannewitz<br>Handelsregister: HRB 43665<br>Registergericht: Amtsgericht Dresden<br>Umsatzsteuer ID: DE359011765</p><p><strong>Vertreten durch:</strong></p><p>Daniel Fleischer<br>Rene Hockauf</p><p><strong>Kontakt</strong></p><p>Telefon: +49 (0) 351 82616707<br>E-Mail: <a target="_blank" rel="noopener noreferrer nofollow" href="mailto:info@rapidon.de">info@rapidon.de</a></p><p><strong>Zweigniederlassung:</strong></p><p>Karlsruher Straße 8<br>01189 Dresden</p><p><strong>Verbraucherstreitbeilegung/ Universalschlichtungsstelle</strong></p><p>Wir sind nicht bereit oder verpflichtet, an Streitbeilegungsverfahren vor einer Verbraucherschlichtungsstelle teilzunehmen.</p><p>Quelle: <a target="_blank" rel="noopener noreferrer nofollow" href="http://e-recht24.de">e-recht24.de</a></p><p>//</p><h3>Legal Disclosure</h3><p><strong>Information pursuant to Section 5 of the German Telemedia Act (TMG)</strong></p><p>Rapidon GmbH<br>Bruno-Philipp-Str. 15<br>01728 Bannewitz, Germany<br>Commercial register: HRB 43665<br>Register court: Dresden Local Court<br>VAT ID: DE359011765</p><p><strong>Represented by:</strong></p><p>Daniel Fleischer<br>Rene Hockauf</p><p><strong>Contact</strong></p><p>Telephone: +49 (0) 351 82616707<br>Email: <a target="_blank" rel="noopener noreferrer nofollow" href="mailto:info@rapidon.de">info@rapidon.de</a></p><p><strong>Branch office:</strong></p><p>Karlsruher Straße 8<br>01189 Dresden</p><p><strong>Consumer dispute resolution/universal arbitration board</strong></p><p>We are not willing or obliged to participate in dispute resolution proceedings before a consumer arbitration board.</p><p>Source: <a target="_blank" rel="noopener noreferrer nofollow" href="http://e-recht24.de">e-recht24.de</a></p>

Projects

Subtrate Thickness Measurement System

Wafer Batch Split Tool

Automated Shore Hardness Measurement

Your Custom Engineering Project

Let's Build Something Exceptional